Brass CNC Turning Services
Free-cutting, leaded and naval brass turned to ±0.02mm for bushings, fittings, connectors, valve parts and instrument bodies. C360, C377, C464 and HPB machined from bar, with press-fit and plating-ready surfaces, from a single prototype to 10,000 pieces.
Free ConsultationMaterials
| Grade | Properties | Typical Applications |
|---|---|---|
| C360 Free-Cutting Brass | Tensile strength 310 MPa, around 3% lead for fast cutting and chip breaking, machinability index around 90% of free-machining steel, good corrosion resistance in fresh water | Fittings, bushings, spacers, standoffs, threaded adapters, general hardware |
| C377 Lead-Free Brass (CW511L) | Tensile strength 400 MPa, 0.3% lead content for lead-free compliance in drinking water and food contact parts, good machinability with a slightly lower cutting speed than C360 | Sanitary fittings, valve bodies, potable water components, food equipment parts, EU RoHS projects |
| C464 Naval Brass | Tensile strength 415 MPa, 60% copper with 39% zinc and 1% tin, good corrosion resistance in seawater and higher strength than standard brass | Marine hardware, ship fittings, naval instrument parts, seawater manifolds |
| C48500 HPB Brass (70/30) | Tensile strength 300 MPa, 70% copper and 30% zinc, lead content around 0.25% for general non-potable use, excellent formability and corrosion resistance | Plumbing fittings, connectors, decorative parts, lamp components, general hardware |
| C260 Cartridge Brass | Tensile strength 390 MPa, 70% copper and 30% zinc, higher strength than HPB, good cold forming behaviour and takes a fine finish | Ammunition components, cartridge cases, precision hardware, instrument parts |
| CZ121 / CuZn37 Brass | Tensile strength 350 MPa, standard free-cutting brass with a good balance of strength, corrosion resistance and machinability | Automotive components, hardware, bushings, threaded inserts, general turned parts |
Process Parameters
| Parameter | Standard Range |
|---|---|
| Dimensional Tolerance (Critical Features) | ±0.02 mm, ±0.01 mm on request |
| General Tolerance (ISO 2768-m) | ±0.1 mm |
| As-Machined Surface Roughness | Ra 1.6 μm, Ra 0.8 μm finish pass |
| Part Size (CNC Turning) | up to Ø300 x 600 mm |
| Part Size (CNC Milling) | up to 600 x 400 x 300 mm |
| Bar Diameter | Ø2 to Ø250 mm |
| Thread Range | M2 to M40, UNC/UNF, BSP, NPT, G |
| Concentricity (Turned Parts) | 0.01 mm |
| Straightness (Bar Stock, 100 mm) | 0.05 mm |
| Minimum Wall Thickness | 0.4 mm |
Surface Finishes
As-Machined (Mill Finish)
Freshly turned surfaces keep a light machining film with visible tool marks, which is normal for functional parts. Where a part will be plated, the finish pass is planned so the coating sits on a consistent base with no residual burr at the shoulder.
Bead Blasting
Glass bead blasting at 60 to 120 mesh produces a uniform satin finish that removes turning marks and blends edges. The blasting media must be clean iron-free media, otherwise free iron particles cause rust blooms on brass during storage.
Polishing
Mechanical polishing reaches Ra 0.2 μm on sealing faces, bearing journals and visible trim. Brass polishes faster than steel because it is softer, so wheel pressure and rpm stay low to avoid rounding the shoulder and burning the surface.
Nickel Plating
Electroless nickel phosphorus 5 to 25 μm with hardness up to 500 HV after baking, chosen for wear resistance on shafts and for a uniform deposit inside bores and threads where electroplating throws unevenly.
Tin Plating
Tin or tin-nickel plating 5 to 15 μm for soldering surfaces, electrical contacts and food contact parts where a non-reactive, solderable layer is needed.
Chrome Plating (Trivalent)
Hard chrome or trivalent chrome 5 to 30 μm for wear surfaces, bearing areas and corrosion protection. The plating is applied after dimensional checks so the coating thickness is accounted for in the final tolerance.
Lacquering and Sealant
Clear lacquer, wax or corrosion inhibitor for parts stored long term or exposed to moisture. Latex and oil-free handling matters because fingerprints on brass accelerate tarnish and leave permanent marks on visible parts.
Design for Manufacturing (DFM)
- Specify the lead content explicitly, because C360 at around 3% lead and C377 at 0.3% lead are not interchangeable for potable water or food contact use
- Keep wall thickness at 0.8 mm or more on C360, since the free-cutting grade has less chip strength and thin sections deflect under clamping
- Do not use blind tapped holes in brass without a through bore nearby, because drill break-through tears the exit side and the chip packs into the thread
- Avoid sharp internal corners and specify fillets at least one third of the pocket depth to keep the cutting edge engaged
- State press-fit and interference requirements separately from general tolerance, since a bushing for a 12 mm shaft needs a different bore tolerance than a cosmetic cover
- Plan parting or parting-line-free turning for sealing faces, because a leaded brass part that is opened after plating will show a bright unwetted band
- Add a relief groove or undercut where a thread must run to a shoulder, otherwise the tool has to cut the thread in two passes and the crest height comes out low
- Keep deep bores to a length-to-diameter ratio of 4:1 or less, or specify a through hole and a second operation from the other end
- Provide a flat datum and a clamping reference so the second operation repeats without re-indicating every part
- Upload STEP, IGES or DXF files and get a free DFM report within 24h covering stock diameter, tooling, bore depth, thread runout and plating allowance
Tooling & Capacity
| Type | Lead Time | Suitable For |
|---|---|---|
| No Tooling (Direct Machining) | 3 - 5 working days | From 1 to 100 pcs for prototypes, replacement parts and one-off turned fixtures |
| Dedicated Fixture or Soft Jaw | 1 - 2 weeks | 100 to 10,000 pcs, repeat orders where fixture and setup time governs the cost |
| Production Machining Cell | Integrated with order | 10,000+ pcs with bar feeder, stable annual demand on a single part number |
| Plating and Finishing Line | 3 - 7 days added | Nickel, tin and chrome plated parts, blasted and polished parts, all coordinated in house |
Quality Assurance
- Each lot of incoming bar is checked against the mill certificate, with grade and heat number logged
- EN 10204 3.1 certificates are issued for each production batch on request
- Lead content verified on lead-free grades C377 and C48500 before machining starts, not sampled at final inspection
- A First Article Inspection report records full dimensional data against the 3D model
- CMM measurement of critical features including bore diameter, concentricity, runout and profile
- A calibrated profilometer verifies surface roughness on sealing and bearing faces
- Go and no-go thread gauges verify production threads
- Each setup change is inspected in process, not only at final inspection
- SGS, Bureau Veritas or TUV inspection is arranged at any stage on request for turned brass parts
- Brass lots ship with a dimensional report, material certificate and Certificate of Origin
Applications
- Hydraulic and pneumatic fittings and adapters
- Valve bodies, stems and actuator components
- Instrument panels, sensor bodies and connectors
- Marine hardware and seawater-exposed fittings
- Plumbing and sanitary fittings for potable water
- Electrical connectors and conductive bushings
- Bearing sleeves, spacers and wear rings
- Lighting hardware, lamp bases and decorative trim
- Automotive and motorcycle trim components